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G2 Ford 9.75 Inch Minor Ring and Pinion Installation Kit – 25-2012

G2 Axle and Gear

  • Minor installation kit for the Ford 9.75-inch axle
  • Includes pinion nut, pinion seal, crush sleeve and shims
  • Includes ring gear bolts, thread locking compound, gear marking compound and silicone sealer
  • Gears and bearings not included

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Description

Overview

The G2 Axle and Gear 25-2012 is a minor ring and pinion installation kit for the Ford 9.75-inch axle, for the rear axle position.

G2 designs the 25-2012 for installers working on a newer vehicle that has no need to change the bearings. The kit gathers the small parts a ring and pinion installation needs, including a shim kit, a replacement pinion nut, crush sleeve, pinion seal, ring gear bolts, silicone sealer, thread locking compound and gear marking compound. G2 says these are the parts that auto parts stores rarely have. The ring and pinion gear set itself is not part of the kit.

Key features

  • Minor installation kit for the Ford 9.75-inch axle
  • Pinion shims and carrier shims for setting up the gears
  • Replacement pinion nut, crush sleeve and pinion seal
  • Ring gear bolts and thread locking compound
  • Gear marking compound for checking the contact pattern
  • Silicone sealer included
  • It is made for installs where the bearings stay in place.

Gear setup and break-in

Setting up a ring and pinion is a precision job. The pinion depth, carrier preload and backlash all depend on the shims and the gear marking pattern, so small changes matter. Work in steps, and check the contact pattern after each adjustment before moving on. Recording each shim change makes it easier to repeat the setup if a further adjustment is needed.

After assembly, the new gears need a careful break-in. Drive gently for the first stretch, avoid heavy throttle loads, and check for noise, heat or leaks. Recheck the ring gear bolts and the pinion nut once the gears have run, since the crush sleeve settles as the preload is set.

  • Record each shim change during setup
  • Check the contact pattern after each adjustment
  • Recheck ring gear bolts after break-in

Specifications

Brand G2 Axle and Gear
Part number 25-2012
UPC 631410094862
Product type Minor ring and pinion installation kit
Axle Ford 9.75 Inches
Axle location Rear
Kit type Minor kit
Popular axle manufacturer Ford
Fitment as listed Universal Fit (axle-specific, no vehicle list)
Contents Pinion nut, pinion seal, crush sleeve, pinion shims, carrier shims, ring gear bolts, thread locking compound, gear marking compound, silicone sealer

Vehicle fitment

The 25-2012 is made for the Ford 9.75-inch axle, so it is identified by axle rather than by vehicle. Confirm fit for your axle size and your vehicle’s year, model and trim before ordering.

The kit is not for other axles such as a different Dana, Ford or GM axle size. Confirm your vehicle’s year, model and trim before ordering.

Installation notes

The kit is meant for gear installs where the bearings stay in place, so the axle’s existing bearings must be in good condition. The shims, crush sleeve and gear marking compound are the parts used to set pinion position, preload and the tooth contact pattern, which makes this a job for an installer with gear setup experience, followed by a careful break-in.

What’s included

  • Pinion nut
  • Pinion seal
  • Crush sleeve
  • Pinion shims
  • Carrier shims
  • Ring gear bolts
  • Thread locking compound
  • Gear marking compound
  • Silicone sealer

Not included: ring and pinion gear set and bearings.

SKU: G/225-2012 Category:

Specification

Shipping weight 4.00 lbs
Package dimensions 12.90 × 12.80 × 3.10 in
brands

Questions & Answers

What axle is the G2 25-2012 for?

The 25-2012 is a minor installation kit for the rear Ford 9.75-inch axle. It is identified by axle, so check your axle size before ordering.

What is included in the 25-2012 kit?

The kit includes a pinion nut, pinion seal, crush sleeve, pinion shims, carrier shims, ring gear bolts, thread locking compound, gear marking compound and silicone sealer. No ring and pinion gear set or bearings are listed.

Does the 25-2012 include bearings?

No. G2 designs its minor installation kits for installs where the bearings do not need to be changed, and no bearings appear in the contents list. Bearings would have to come separately.

When are bearings needed alongside a minor kit?

Bearings should be replaced when they show roughness, play, heat discoloration or pitting. A minor kit assumes the existing bearings are in good condition, so inspect them carefully before the install begins.