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G2 Ford 9.75 Inch Ball Milled Aluminum Cover – 40-2012MB

G2 Axle and Gear

  • Rear Ford 9.75 inch aluminum differential cover
  • Cast lightweight aluminum that helps dissipate heat
  • Ball milled ribs, with heat treatment and shot peening
  • Extra oil capacity with filler, fill level and drain plugs

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Description

Overview

The G2 Ford 9.75 Inch Ball Milled Aluminum Cover (part 40-2012MB) is a cast aluminum rear differential cover for Ford 9.75 inch axles.

G2 cast this cover to help move heat out of the gear oil, which the company says supports longer bearing life. Ball milled ribs stiffen the cover, and the body is heat treated and shot peened to take direct blows. Its extra oil capacity gives the gear oil more volume to work with.

Service plugs like these let the gear oil be checked and drained without a full teardown, which matters on a rear axle that gets regular oil checks. The ball milled ribs add rigidity while keeping the cast body reasonably light.

Key features

  • Lightweight cast aluminum body
  • Ball milled ribs for added rigidity
  • Heat treated and shot peened body for direct impact
  • Fully machined seal surface
  • Filler, fill level and drain plugs
  • Dipstick for maintenance
  • Powder coated finish

Fluid and cover care

The differential cover is the access point for checking gear oil, so its plugs and seal see regular use. Wipe the surface clean before opening a plug to keep dirt out of the gear case. A cover that is cracked or bent at the bolt flange should be replaced, since even a small gap lets oil seep out over time.

Aluminum covers expand and contract more than steel as temperatures change, so retorque the cover bolts after the first heat cycles and check for weeping oil. When changing gear oil, use the oil type suited to the axle and carefully inspect the drain plug for metal debris. Keep the dipstick and fill plug threads clean so they seal properly at each service.

Specifications

Brand G2 Axle and Gear
Part number 40-2012MB
UPC 631410113068
Material Aluminum
Finish Powder coated
Axle location Rear
Axle type Ford 9.75 inch
Oil capacity Extra
Service plugs Filler, fill level and drain
Dipstick Included

Vehicle fitment

Fitment follows the axle size, so the cover is for Ford 9.75 inch rear axles. Match the axle size to your housing before ordering.

Measure your axle housing to confirm it is a 9.75 inch unit before buying a cover for it.

What’s included

An aluminum cover with filler, fill level and drain plugs and a dipstick.

Not included: Gear oil.

SKU: G/240-2012MB Category:

Specification

Shipping weight 8.00 lbs
Package dimensions 12.00 × 12.00 × 4.80 in
brands

Questions & Answers

Which Ford axle is this for?

The cover is made for the Ford 9.75 inch rear axle. Fit depends on axle size rather than vehicle year or model, so confirm your housing is a 9.75 inch unit before ordering.

Does this cover hold more oil than standard?

Yes. The cover is designed to hold extra gear oil, which gives the oil more volume to work with. The filler, fill level and drain plugs make checking and changing the oil straightforward.

What are the ball milled ribs for?

The ribs add rigidity to the cast aluminum body. The body is heat treated and shot peened to handle direct impacts, which helps it stand up to trail use.

Does a cover upgrade need new gear oil?

Gear oil is not included, so buy the type suited to your axle separately. Fill to the fill-level plug after the cover is in place, then check the level again after a short drive.