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G2 Axle & Gear Hammer Differential Cover – Dana 60/70 (Gloss Black) – 40-2034ALB

G2 Axle and Gear

  • Titled for Dana 60 and Dana 70 axles, front and rear
  • Cast aluminum with a gloss black powder coat
  • Standard oil capacity

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Description

Overview

The G2 Axle & Gear Hammer Differential Cover for Dana 60/70 (gloss black, part 40-2034ALB) is a gloss black cast aluminum cover for front and rear Dana 60 axles.

The aluminum body helps cool the gear oil and protects the ring and pinion, which supports bearing life. The heat treated aluminum is designed to resist direct hits, and the powder coat gives the cover its gloss black finish.

The cast aluminum body carries the cooling role, while the gloss black finish mainly changes how the cover looks on the axle. Gear oil volume is standard on this cover, so the fill level and dipstick are the practical checks after installation.

Key features

  • Cast aluminum body built to help cool the gear oil
  • High strength heat treated aluminum
  • Gloss black powder coat
  • Standard oil capacity
  • Front and rear axle application

Cover maintenance and fluid checks

A differential cover does more than seal the housing. It is the access point for fluid checks, and it protects the ring and pinion from debris and impacts. Because gear oil is standard capacity on this cover, the fill level is the number to watch after installation. Low fluid runs hotter and wears gears faster, so a quick dipstick check after the first drives is a good habit, especially on axles that see heavy towing or trail work.

Cover removal is the moment to inspect and refresh the seal. Clean both mating surfaces thoroughly, replace the gasket when the cover comes off, and tighten the bolts evenly so the cover seats flat. Look at the oil that drains out for metal flakes or a burnt smell, since either can point to gear wear before a failure shows up.

  • Replace the gasket each time the cover is removed
  • Check the fill level after the first few drives
  • Look for metal flakes in drained oil

Specifications

Brand G2 Axle and Gear
Part number 40-2034ALB
Material Cast aluminum
Finish Gloss black powder coat
Axle location Front and rear
Axle type Dana 60
Oil capacity Standard

Vehicle fitment

The cover fits Dana 60 axles, front and rear, so the axle type decides fit. Dana 70 also appears in the product name, so compare your axle type before buying. Confirm your year, model and trim as well.

What’s included

A gloss black aluminum differential cover.

Not included: Gear oil.

Questions & Answers

Is 40-2034ALB for Dana 60 or Dana 70 axles?

The axle type listed is Dana 60, and the product name also names Dana 70. No vehicle years or models are given, so check the axle type before you order.

Does it work on the front or rear?

It fits front and rear Dana 60 axles. Confirm the position and type of your axle before buying, since fit depends on the axle rather than the vehicle model.

What is the finish?

Gloss black powder coat over cast aluminum. The powder coat is part of the cover's styling as well as its protection.

Does it hold extra oil?

No. The cover is standard oil capacity and is not a high-capacity cover. Check the fill level after installing, and add gear oil to the level your axle requires before driving.

Do I need a new gasket when replacing the cover?

Replacing the gasket is a good habit whenever the cover comes off, since a reused gasket can seep. Clean both mating surfaces fully and apply sealant only where the gasket type calls for it.

Does an aluminum cover help cool the gear oil?

Aluminum conducts heat better than steel, so the cover can shed some heat from the oil. It supports cooling rather than acting as a full system, so keep the fluid level right and avoid heavy overloading to limit temperature.