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G2 Chrysler 9.25 Inch Ball Milled Aluminum Cover – 40-2028MB

G2 Axle and Gear

  • Rear cover for Chrysler 9.25 inch axles
  • Cast lightweight aluminum body with a black powder coat
  • Ball milled ribs and a heat treated, shot peened body
  • Filler, fill level and drain plugs for service, plus a dipstick

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Description

Overview

The G2 Chrysler 9.25 Inch Ball Milled Aluminum Cover (part 40-2028MB) is a black cast aluminum rear differential cover for Chrysler 9.25 inch axles.

G2 designed it to protect the ring and pinion and to help cool the gear oil so the bearings last longer. The body is cast from lightweight aluminum, heat treated and shot peened to help it take direct impacts. The ball milled ribs add rigidity, and the mating face is machined all the way around, which G2 says prevents leaks.

Key features

  • Cast from lightweight aluminum to help move heat away from the gear oil
  • Ball milled reinforcing ribs
  • Shot peened and heat treated body for impact resistance
  • Machined seal surface
  • Filler, fill level and drain plugs
  • Black powder coat finish

Gear oil and cover care

A differential cover does more than seal the housing. Its surface helps move heat out of the gear oil, so keeping the cover clean and free of mud and debris supports that job. When the cover is off, check the gasket surface, the inside of the cover and the fill and drain plugs for corrosion or damage before reinstalling it.

Gear oil should be changed at regular intervals, and the fill level should be checked with the dipstick or fill plug. Dirty oil or low oil leads to heat buildup, and that shortens bearing life. Replace the gasket or sealant as the housing requires, and tighten the cover evenly to avoid leaks.

  • Clean the cover and gasket surface before installing
  • Check the fill level after the first drives
  • Change gear oil at the interval suited to your use

Specifications

Brand G2 Axle and Gear
Part number 40-2028MB
UPC 631410113105
Material Cast lightweight aluminum
Finish Black powder coat
Axle location Rear
Axle type Chrysler 9.25 inch
Oil capacity Extra
Service plugs Filler, fill level and drain
Dipstick Included

Vehicle fitment

It is made for Chrysler 9.25 inch rear axles. Confirm the rear axle size before ordering.

A 9.25 inch match is the deciding check here, and the axle’s own specifications are the reliable way to confirm it.

What’s included

A black cast aluminum cover with filler, fill level and drain plugs and a dipstick.

Not included: Gear oil.

SKU: G/240-2028MB Category:

Specification

Shipping weight 8.00 lbs
Package dimensions 12.00 × 12.00 × 4.80 in
brands

Questions & Answers

Is this cover for a front or rear Chrysler axle?

Rear. It is made for the Chrysler 9.25 inch rear axle, so it is not a front cover. Confirm the axle size before you order.

Which plugs are on the cover?

A filler plug for easy service, a fill level plug for an accurate fill level and a drain plug for mess-free draining. A dipstick is also included for routine checks.

Why is the body aluminum?

The lightweight aluminum body helps move heat away from the gear oil, which supports longer bearing life. The body is also heat treated and shot peened to help it take direct impacts.

Does the cover need a gasket or sealant when installed?

Clean both mating surfaces and check the sealing face for nicks before installing. Use the gasket or sealant suited to your housing. Tighten the cover bolts evenly so the seal sits flat and does not weep oil.