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G2 Dana 44 Brute Aluminum Differential Cover – 40-2033MB

G2 Axle and Gear

  • Aluminum differential cover for traditional Dana 44 rear axles
  • Fluid capacity 2 to 2.5 quarts
  • Magnetic dipstick and drain plug
  • Not for Jeep JK front axles or CORE 44 housings
  • Part number 40-2033MB

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Description

Overview

The G2 Axle and Gear Brute cover (part 40-2033MB) is a cast aluminum differential cover for traditional Dana 44 rear axles. It holds 2 to 2.5 quarts of fluid and has a ball-milled black finish.

The cover protects the ring and pinion and helps cool the gear oil. It is made from heat treated aluminum and shot peened to withstand direct hits. The seal surface is fully machined and uses an O-ring for a leak-free installation.

Key features

  • Cast from lightweight aluminum to dissipate heat
  • Ball-milled black finish
  • Heat treated and shot peened to handle direct impact
  • Fully machined seal surface with an O-ring
  • Magnetic dipstick and drain plug that isolate foreign debris from moving parts

Gear oil and axle maintenance

A differential cover is the access point for the gear oil in the axle housing. Check the fluid level with the dipstick at intervals suited to your driving, and watch for signs of leaks at the cover gasket or seal. Change the gear oil when it looks dark or smells burnt, using the capacity range that fits your axle.

Magnetic parts help catch metal particles from the ring and pinion. Clean the magnets when you drain the oil and check them for fine debris, since a heavy buildup can point to wear in the gears or bearings. Replace the fluid after any major repair.

Dana 44 axles often run hard off road, so keep the axle breather and vent clear of mud. Check the cover bolts and seal periodically, especially after rocks or water crossings. Use a torque value suited to your axle when reinstalling the cover.

  • Check fluid level regularly
  • Clean the magnetic drain plug and dipstick
  • Inspect the seal after water crossings

Specifications

Brand G2 Axle and Gear
Part number 40-2033MB
UPC 631410129465
Material Aluminum, heat treated
Finish Ball-milled black
Fluid capacity 2 to 2.5 quarts
Seal Fully machined surface with O-ring
Dipstick Magnetic
Drain plug Magnetic
Application Traditional Dana 44 rear axles
Fitment Universal fit (as listed), with the exclusions below

Vehicle fitment

It is for traditional Dana 44 rear axles. It does not fit Jeep JK front axles, CORE 44 housings or 03–06 Rubicon models.

Confirm your vehicle’s year, model and trim before ordering.

What’s included

The aluminum differential cover with magnetic dipstick and magnetic drain plug.

SKU: G/240-2033MB Category:

Specification

Shipping weight 8.00 lbs
Package dimensions 12.00 × 12.00 × 4.80 in
brands

Questions & Answers

Does the G2 Brute cover fit a Jeep JK front axle?

No. It is made for traditional Dana 44 rear axles and does not fit Jeep JK front axles. It also does not fit CORE 44 housings or 03–06 Rubicon models.

Will it fit a CORE 44 housing?

No. It does not fit CORE 44 housings, so check your housing type before fitting the cover to any axle. It is made for traditional Dana 44 rear axles.

How much fluid does it hold?

It holds 2 to 2.5 quarts of fluid. The seal surface is fully machined and uses an O-ring for a leak-free installation.

Does the cover have magnetic parts?

Yes. It has a magnetic dipstick and a magnetic drain plug, which G2 says isolate foreign debris from moving parts inside the differential.

Do I need a new gasket when the cover comes off?

Check the O-ring and seal surface for nicks or old residue, and replace the seal if it looks damaged. Clean both mating surfaces before reinstalling so the cover seats evenly and seals against leaks.