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G2 Dana 44 Aluminum Cover Black – 40-2033ALB

G2 Axle and Gear

  • Aluminum differential cover for Dana 44 front or rear axles
  • Heat treated and shot peened to handle direct impact
  • Black powder coat with reinforcing ribs
  • Fully machined seal surface
  • Part number 40-2033ALB

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Description

Overview

The G2 Axle and Gear 40-2033ALB is a black aluminum differential cover for Dana 44 front or rear axles. It is cast from lightweight aluminum, which G2 says helps dissipate heat from the gear oil, and it carries a black powder coat finish.

The cover protects the ring and pinion and helps cool the gear oil for longer bearing life. It is made from high strength heat treated aluminum and is shot peened for impact resistance. The seal surface is fully machined for a leak-free installation, and reinforcing ribs add rigidity.

Key features

  • Cast from lightweight aluminum to dissipate heat
  • Black powder coat finish
  • Reinforcing ribs for added rigidity and strength
  • Heat treated and shot peened to help handle a direct impact
  • Fully machined seal surface for a leak-free installation

Fluid and housing care

The differential cover is the access point for the ring and pinion, and it holds the gear oil in the housing. Covers take the most abuse on rocky trails because they sit low under the axle. Aluminum covers are lighter than steel and shed heat more readily, though they can dent if struck hard, so inspect them after rough runs.

Gasket and seal condition matter as much as the cover itself. Replace the gasket whenever the cover is removed, and clean both mating faces until they are smooth and free of old sealant. Tighten the cover bolts evenly in a crisscross pattern so the cover seats flat, then check the fluid level after the first drives.

Gear oil should be changed on a schedule suited to your use. Look for metal flakes or a dark, burnt smell when draining, as these point to wear in the gears or bearings. A cover that has taken a hit should be checked for cracks around the ribs and mounting bolts before it goes back on.

Specifications

Brand G2 Axle and Gear
Part number 40-2033ALB
UPC 631410114157
Material Aluminum, heat treated
Finish Black powder coat
Axle application Dana 44 front or rear
Axle type Dana 44 and Dana 44 JK
Oil capacity Standard capacity
Fitment Universal fit (as listed)

Vehicle fitment

The cover is for Dana 44 front or rear axles. Check the fit against your housing before installing.

Confirm your vehicle’s year, model and trim before ordering.

What’s included

The black aluminum differential cover.

SKU: G/240-2033ALB Category:

Specification

Shipping weight 6.00 lbs
Package dimensions 13.00 × 13.00 × 5.00 in
brands

Questions & Answers

Does this G2 aluminum cover fit a Dana 44 front axle?

It fits Dana 44 front or rear axles. Confirm fit against your housing and your vehicle's year, model and trim before installing the cover on any axle.

What helps this cover handle impacts?

It is made from heat treated aluminum and shot peened to handle direct impact. Reinforcing ribs add rigidity to the body, which helps it hold up on trail hits.

Does the cover help the gear oil run cooler?

Yes. The cast aluminum body dissipates heat, which helps cool the gear oil and supports longer bearing life for the ring and pinion.

Is the seal surface finished for leak-free sealing?

Yes. The seal surface is fully machined, which is intended to give a leak-free installation when the cover is fitted with a proper gasket and clean mating surfaces. Clean both surfaces before installing.

Should the gear oil be changed when the cover comes off?

It is a good time to check it. Drain the oil, look for metal particles or a burnt smell, and refill with the gear oil suited to the axle. Replacing the gasket at the same time avoids a second removal later.

How do you tell if a cover has cracked?

Look around the ribs, the mounting bolt holes and the cover rim after trail impacts. Cracks, bent flanges or oil seeping from the seam all mean the cover should be repaired or replaced before it is relied on again.