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G2 Chrysler 8.25 Inch Aluminum Cover Black – 40-2029ALB

G2 Axle and Gear

  • Made for Chrysler 8.25-inch rear axles
  • Cast lightweight aluminum helps dissipate heat from the gear oil
  • Black powder coat finish, part number 40-2029ALB
  • Reinforcing ribs, heat treated and shot peened body
  • Fully machined seal surface for a leak-free installation

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Description

Overview

The G2 Chrysler 8.25 Inch Aluminum Cover in black, part number 40-2029ALB, is a differential cover made for Chrysler 8.25-inch rear axles. It protects the ring and pinion, and G2 Axle and Gear says its aluminum body helps cool the gear oil.

The cover is cast from lightweight aluminum, heat treated and shot peened so it can take a direct impact on the trail. It also adds a distinct look to the rear axle.

Key features

  • Cast from lightweight aluminum to dissipate heat
  • Reinforcing ribs for added rigidity and strength
  • Heat treated and shot peened to handle a direct impact
  • Fully machined seal surface for a leak-free installation
  • Black powder coat finish

Installing an aluminum cover

An aluminum differential cover changes how the axle handles heat and impact compared with a stock steel cover. Aluminum conducts heat away from the gear oil more readily, so a cover like this can help keep the oil in a cooler range during long climbs and sustained low-speed crawling. Heavier impacts still call for care on the trail, and a cover that has taken a hard hit should be inspected for cracks before it goes back on.

Before you start, clean both sealing faces thoroughly and remove any old gasket residue. Replacing the gasket and checking the fill plug and drain plug are good habits whenever the cover comes off. Keep track of bolt torque and recheck it after the first few drives, since aluminum and steel can settle differently over time.

  • Inspect the seal surface for nicks before fitting
  • Replace the gasket each time the cover is removed
  • Recheck cover bolts after the first few drives

Specifications

Brand G2 Axle and Gear
Part number 40-2029ALB
UPC 631410111781
Material Lightweight aluminum
Finish Black powder coat
Axle location Rear
Axle application Chrysler 8.25 inch rear axles
Oil capacity Extra capacity

Vehicle fitment

It is made for the Chrysler 8.25-inch rear axle. Confirm fit for your vehicle’s year, model and trim before ordering.

This cover is sized for the 8.25-inch Chrysler axle only, so check your axle size first. Confirm your vehicle’s year, model and trim before ordering.

What’s included

Check the package contents against your installation before starting.

SKU: G/240-2029ALB Category:

Specification

Shipping weight 6.00 lbs
Package dimensions 12.80 × 12.80 × 4.80 in
brands

Questions & Answers

What is G2 part number 40-2029ALB?

It is the G2 Axle and Gear Chrysler 8.25 Inch aluminum differential cover in black, made for Chrysler 8.25-inch rear axles. The cover is cast from lightweight aluminum, heat treated, shot peened and finished with a black powder coat.

Will this cover fit a Jeep Wrangler JK?

No year, model or trim is tied to this cover, so Jeep Wrangler JK fit cannot be judged from the cover alone. Confirm that your rear axle is a Chrysler 8.25-inch housing, then match the year, model and trim to your vehicle before buying.

Does the cover include a gasket or bolts?

Check the package contents against your installation before starting. Plan to have a gasket and fill plug ready in case they are not in the box.

Should I replace the gasket when fitting an aluminum cover?

Yes, replacing the gasket is a sound habit each time the cover comes off. Clean both sealing faces, seat the new gasket as your installation calls for, and tighten the bolts evenly in a crisscross pattern.