Overview
The Warn ZEON 12 is a 12000 lb recovery winch, part number 89120, that uses cable as its line type and has a roller fairlead. It has a 12V motor and a 216:1 gear ratio, and its control pack and remote switch are part of the package. Warn presents the ZEON line as a redesigned winch with updated internal components, a new planetary geartrain and a sealed housing rated IP68.
Recovery winches like this one are mounted to a bumper or winch plate and pull a vehicle by spooling wire rope onto a drum. The roller fairlead guides cable as it winds, so the fairlead type matters when you run cable rather than synthetic rope. Compare the 12000 lbs rated line pull with the weight of your vehicle before choosing a winch.
Key features
- Large diameter aluminum drum that Warn says reduces rope wear and is light in weight
- Integrated rope anchor for easier rope installation
- Planetary geartrain with a series-wound motor for pulling power
- Satin-black powder-coated finish with stainless steel fasteners and clutch lever
- Convertible control pack that can be attached to the winch or mounted remotely
- IP68 rated sealing
- Roller fairlead
Caring for wire rope
Wire rope takes a different kind of care than synthetic line. It can kink, develop broken wires and build up burrs that damage the fairlead. Wear gloves when spooling, keep tension even, and watch for birdcaging, which shows as bulging strands. Damaged rope should be replaced rather than shortened and reused.
The roller fairlead guides cable as it winds, so check that the rollers turn freely and are free of grit. Lubricate the cable at intervals suited to your use, and keep it clean after mud or salt exposure. Store the winch with the rope fully spooled and protected from the weather.
- Wear gloves when handling wire rope
- Check rollers for free rotation
- Replace rope showing broken wires or kinks
Specifications
| Brand | Warn |
|---|---|
| Model | ZEON 12 |
| Part number | 89120 |
| UPC | 12748891208 |
| Rated line pull | 12000 lbs |
| Motor | 12V, series-wound |
| Gear ratio | 216:1 |
| Line type | Cable |
| Wire rope | 80 of 3/8 (length unit not stated) |
| Size | 24.24 in x 7.15 in x 10.52 in |
| Weight | 98 lbs |
| Fairlead | Roller |
| Remote control | Remote switch, 12 lead (unit not stated) |
| Finish | Satin-black powder coat |
| Sealing | IP68 |
| Warranty | WARN Limited Lifetime Warranty |
Vehicle fitment
No vehicle years or models are named for the ZEON 12. The manufacturer fitment field reads Universal Fit without naming a vehicle, so check the bumper or mount you plan to use against your vehicle before ordering.
Confirm your vehicle’s year, model and trim before ordering.
Installation notes
Remote mounting of the control pack requires the relocation kit noted below. Keep hands and loose clothing away from the cable and drum whenever the winch is powered.
What’s included
Included: the ZEON 12 winch with its roller fairlead, 80 of 3/8 wire rope and a remote switch with a 12 lead.
Not included: the relocation kit needed for remote mounting of the control pack, which is sold separately.
