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Baer Brakes Claw Performance Rotors Rear 3/18/02-06 Ford Expedition 2/4WD 03-06 Lincoln Navigator – 54100-020

Baer Brakes

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  • Baer Brakes 54100-020 rear Claw performance brake rotor
  • Fits 2002-2006 Ford Expedition built from 03/18/02 and 2003-2006 Lincoln Navigator
  • One-piece, full-cast, vented iron rotor, cross-drilled and slotted
  • Two direct replacement rotors in the kit; ABS tone ring not included
  • Part number 54100-020, UPC 844165003021, 6 stud/lug holes

Description

Overview

The Baer Brakes 54100-020 is a rear Claw performance brake rotor for the 2002–2006 Ford Expedition and the 2003–2006 Lincoln Navigator. It is a direct replacement for the factory rear disc, with a cross-drilled and slotted friction face that helps gas and dust leave the space between the pad and rotor.

The rotor supports a more consistent pedal feel and reduced brake fade under repeated braking. It is one-piece, full-cast, vented iron with a directional friction surface and a zinc-plated finish that shows through open-center wheels. Expedition coverage starts with vehicles built on 03/18/02, so build date matters when choosing this rear rotor.

Key features

  • Slots and cross-drilled holes that let gas and dust escape from the pad face
  • Enhanced vane structure made from premium materials for cooling and durability
  • Premium, mill balanced direct replacement rotor design
  • Chamfered cross-drilled holes intended to minimize stress cracking
  • Zinc-plated finish for a bright look behind open-center wheels
  • Directional friction surface on a vented, one-piece full-cast rotor

Rear brake wear signs

Rear rotors wear more slowly than fronts on most trucks and SUVs, but they still need periodic inspection. Look for a lip at the outer edge, uneven thickness that causes a pulsing pedal under light braking, or a parking brake that no longer holds. Rear pads on a rotor that has worn below its discard thickness can also cause grinding and rapid heat damage.

Rear brake systems respond differently to wear. On a disc setup, the rotor and caliper work together, so a sticking caliper slide can wear one pad faster than the other. Replacing the rotor is a good time to inspect the caliper bracket, the hardware clips and the parking brake cable for corrosion or binding.

  • Inspect the rear rotor face at each pad change
  • Replace the hardware clips with the pads
  • Check parking brake adjustment after a rear rotor swap

Specifications

Brand Baer Brakes
Part number 54100-020
UPC 844165003021
Axle Rear
Drive 2WD, 4WD
Construction One piece, full cast
Material Cast iron
Rotor type Vented
Friction surface Slotted and cross-drilled, directional
Disc finish Zinc plated
Grade type Premium
Outside diameter 342.01
Overall height 51.56
Discard thickness 19.1
Mounting bolt hole circle diameter 135
Stud/lug hole quantity 6
ABS tone ring included No
Emission code 6
Country of origin CN

Vehicle fitment

Covers the 2002–2006 Ford Expedition (rear, built from 03/18/02, 2WD and 4WD) and the 2003–2006 Lincoln Navigator (rear).

Expedition models built before 03/18/02 and later Expedition generations, including 2007 and newer, are not covered. Confirm your vehicle’s year, model and trim before ordering.

Installation notes

Check the 135 mounting bolt hole circle and the 6 stud holes against your rear hub before fitting, since the rotor must line up with the existing pattern. The friction surface is directional, so confirm orientation before the rotor goes on. Bed in new pads as the pad maker directs before relying on hard stops.

What’s included

Two direct replacement rotors are in the package.

Not included: the ABS tone ring, which this kit does not supply.

SKU: 54100-020-BKCZ Categories: ,

Specification

Shipping weight 41 lbs
Package dimensions 15.5 × 9 × 15.5 in
brands

Sold as

Set

Rotor construction

1-Piece

Country of origin

CN

Fitment

VehicleYearsTrims
Ford Expedition2002–2006All
Lincoln Navigator2003–2006All

Use “Select your vehicle” at the top of the page to check this part against your vehicle.

Questions & Answers

Does the Baer 54100-020 fit the Ford Expedition?

Yes, for the listed years. It fits the 2002–2006 Ford Expedition built from 03/18/02, in 2WD and 4WD, and the 2003–2006 Lincoln Navigator. Confirm your year and drive type before ordering, since other Expedition years are not covered.

Is this a front or rear rotor?

This is a rear rotor. The Baer Brakes 54100-020 fits the rear axle of the Expedition and Navigator, with 6 stud/lug holes and a 135 mounting bolt hole circle.

What are the outside diameter and discard thickness?

The outside diameter is 342.01 and the overall height is 51.56, with a discard thickness of 19.1. Measure your existing rotor before fitting to confirm the replacement suits your brake setup.

What comes in the box?

The package holds two direct replacement rear rotors. They are one-piece, full-cast, vented iron with a zinc-plated finish and a cross-drilled, slotted friction surface. The ABS tone ring is not included.

Can a rear rotor be replaced without changing the pads?

It is possible if the pads still have usable material and sit flat on the rotor. Many owners replace pads with the rotor anyway, because new rotors on worn friction material can seat poorly and cause noise. Check the pad thickness before deciding.

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