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TeraFlex Dana 44 Cast Iron Cover – 3990650

TeraFlex

  • TeraFlex 3990650 HD44 Dana 44 differential cover
  • More than 3/8 inch thick, iron with powder coated finish
  • Built for trail protection from rocks and debris

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Description

Overview

The TeraFlex 3990650 is an HD44 differential cover for Dana 44 axles, designed to give extreme protection from rocks, obstacles and other debris on the trail.

The cover is iron with a powder coated finish, and it is more than 3/8 inch thick. It is made for front and rear Dana 44 axle locations, with a standard oil capacity.

Key features

  • Extreme protection from rocks, obstacles and trail debris
  • More than 3/8 inch thick, per TeraFlex
  • Iron construction with powder coated finish
  • Fits front and rear Dana 44 axles
  • Standard oil capacity

Choosing trail protection

A thick differential cover is one of the few armor pieces that sits low and takes direct hits from rocks and stumps. The iron body keeps debris out of the gears, but the mounting flange and bolts carry the load of each strike. A tough cover works best alongside a solid skid plate and a clean, undamaged housing flange.

When comparing covers, look beyond thickness to fit and sealing. Confirm the mounting bolt pattern, check whether a fill plug or breather sits in the cover, and plan for a new gasket. Clean the flange, torque bolts evenly, and recheck after the first hard trail day. Powder coating helps with corrosion, so touch up chips to keep bare metal from rusting.

  • Check fill and breather placement before buying
  • Keep the flange free of old gasket material
  • Inspect the cover after rock strikes
  • Recheck gear oil level after the first trail outing

Specifications

Brand TeraFlex
Part number 3990650
UPC 843885002673
Material Iron
Thickness More than 3/8 inch
Finish Powder coated
Axle type Dana 44 JK and Dana 44
Axle location Front and rear
Oil capacity Standard capacity
Axle manufacturers Dana and Jeep

Vehicle fitment

It fits Dana 44 JK and Dana 44 axles. Confirm fit for your vehicle’s year, model and trim before ordering.

Confirm your vehicle’s year, model and trim before ordering.

What’s included

It is one differential cover. Gasket and fasteners are not part of the package, so plan for them before installing.

SKU: TER3990650 Category:

Specification

Shipping weight 12.05 lbs
Package dimensions 10.50 × 10.50 × 4.50 in
brands

Questions & Answers

Is the TeraFlex 3990650 thick enough for rock protection?

It is more than 3/8 inch thick and built for extreme protection from rocks, obstacles and trail debris. Whether that is enough depends on your trail use, so match it to how you drive.

What axles does the TeraFlex 3990650 fit?

The axle types are Dana 44 JK and Dana 44, in front and rear positions. Check your year, model and trim, and confirm your axle housing before ordering.

What is the material of the TeraFlex 3990650?

The cover is iron with a powder coated finish. Part number 3990650 carries UPC 843885002673, and it is more than 3/8 inch thick.

Should I change the gear oil when fitting a new cover?

It is a good time to check it. Drain a sample if the oil looks dark or metallic, then refill to the correct level after the cover is secured. Fresh fluid helps the gears run smoothly.

Does a heavy cover affect ground clearance?

Covers sit at the lowest point of the axle, so a thicker cover can reduce clearance slightly after impacts. Protection and clearance both matter, so choose the cover that suits how you drive.