Select your vehicle

Dana 44 Aluminum Differential Cover

Alloy USA

  • Red powder coated aluminum cover for Dana 44 front and rear axles
  • A356-T6 cast aluminum body
  • Magnetic drain plug
  • Dipstick bolt designed to help prevent under or overfilling
  • Part number 11212

Purchase through Amazon

Orders are placed, shipped and supported through Amazon, with Amazon’s checkout, delivery options and return policy.

Slickrock 4X4 is a participant in the Amazon Associates Program. As an Amazon Associate we earn from qualifying purchases.

Description

Overview

The Alloy USA Boulder aluminum differential cover (part 11212) is a red powder coated cover for Dana 44 front and rear axles. It is cast from A356-T6 aluminum, which Alloy USA describes as strong for impact resistance, and it is designed to protect internal components from rocks and other off-road terrain while helping dissipate heat from the differential.

The cover is made for both the front and rear Dana 44 positions, so one part number covers either location. The sealing surface is precision machined, so gaskets or RTV sealant can be used for a leak-free seal. A magnetic drain plug collects metal particles that can build up in gear oil, and a dipstick bolt helps owners avoid under or overfilling the differential.

Key features

  • A356-T6 cast aluminum body
  • Precision machined sealing surface for gaskets or RTV
  • Magnetic drain plug
  • Dipstick bolt designed to help prevent under or overfilling
  • Red powder coat finish

Front and rear cover use

A Dana 44 cover used on both front and rear positions protects the carrier, pinion and bearings from debris kicked up by the tires. Because the same cover fits either location, check the fill point and drain plug before the first drive in a new position so the oil level is right from the start.

Aluminum covers move heat away from the gears more readily than thin steel covers, but a dent on the flange can cause a leak. Before fitting, inspect the sealing face for burrs and clean it fully. Check for drips after the first few drives and recheck the bolts once the gasket or sealant has set.

  • Check fill level before the first drive
  • Inspect the flange for burrs
  • Clean the sealing face thoroughly
  • Look for drips after a few drives

Specifications

Brand Alloy USA
Part number 11212
UPC 804314293284
Position Front and rear
Axle type Dana 44
Material A356-T6 cast aluminum
Finish Red powder coat
Oil capacity Extra capacity
Fitment Universal fit (as listed)

Vehicle fitment

It is made for Dana 44 front and rear axles. Check it against your axle housing before installing.

Confirm your vehicle’s year, model and trim before ordering.

What’s included

The red aluminum differential cover with magnetic drain plug and dipstick bolt.

SKU: ALY11212 Category:

Specification

Shipping weight 4.00 lbs
Package dimensions 10.00 × 10.00 × 4.00 in
brands

Questions & Answers

Can I use a gasket or RTV with this cover?

Either works. The sealing surface is precision machined so that gaskets or RTV sealant can be used for a leak-free seal, which makes the cover flexible at installation.

What does the dipstick bolt do?

It is designed to help owners avoid under or overfilling the differential, so the gear oil stays at the right level.

What is the cover made from?

It is cast from A356-T6 aluminum, which Alloy USA describes as strong for impact resistance, and the cover is red powder coated for the finish.

Does it have a drain plug?

Yes. The magnetic drain plug collects metal particles that can accumulate in gear oil, which helps protect the gears from that wear debris over time.

How long should RTV sealant cure before filling the axle?

Follow the cure time printed on the sealant package. Allow it to set fully before adding gear oil, so the seal is not disturbed during filling.