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Omix-ADA Dana 35 Differential Carrier – 16503.40

Omix-Ada

  • Omix-Ada Dana 35 differential carrier, part number OAI16503.40
  • Replacement carrier for Dana 35 rear axles
  • Mentioned for ring and pinion gear ratio changes
  • Manufacturer list covers Cherokee XJ, Grand Cherokee WJ and ZJ, Wrangler TJ and YJ

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Description

Overview

The Omix-Ada Dana 35 Differential Carrier, part number OAI16503.40, is a replacement carrier for Dana 35 rear axles. It fits the 1987–2001 Jeep Cherokee (XJ), 1999–2004 Grand Cherokee (WJ), 1993–1998 Grand Cherokee (ZJ), 1997–2004 Jeep Wrangler (TJ) and 1987–1995 Jeep Wrangler (YJ), along with several other models.

A new carrier may be needed when changing the ring and pinion gear ratio, depending on the gear ratio break, or after a differential is damaged.

Key features

  • Replacement differential carrier for Dana 35 rear axles
  • Omix-Ada part number OAI16503.40
  • Mentioned for ring and pinion gear ratio changes
  • Manufacturer list covers Cherokee XJ, Grand Cherokee WJ and ZJ, Wrangler TJ and YJ

Gear ratio change planning

Changing a Dana 35 ring and pinion ratio often involves more than swapping gears. The carrier holds the gears, bearings and shims in position, and a new ratio can change how the gear mesh loads the carrier. Before deciding whether the carrier needs replacing, look at the existing carrier for cracks, wear on the bearing bores and damage from a previous failure. A carrier that has been running a worn gear set may have damage hidden under the bearing seats.

Gear ratio changes also affect speedometer reading and drivetrain speed. Plan the full job before ordering, including bearings, shims and gear oil, so the carrier is set up correctly on the first attempt. A professional gear setup is the usual route, since pinion depth and backlash must be set precisely. Keep the old parts until the new setup is confirmed.

Specifications

Brand Omix-Ada
Part number OAI16503.40
Axle type Dana 35
Fitment type Direct fit

Vehicle fitment

It fits the 1987–2001 Jeep Cherokee (XJ), 1987–1992 Jeep Comanche, 1999–2004 Grand Cherokee (WJ), 1993–1998 Grand Cherokee (ZJ), 1987–1991 and 1993 Grand Wagoneer (SJ), 2002 Liberty (KJ), 1987–1990 Wagoneer (SJ), 2004 Wrangler (LJ) Unlimited, 1997–2004 Wrangler (TJ) and 1987–1995 Wrangler (YJ), in the trims covered for each model.

Wrangler JK and other years outside these ranges are not on the list. Confirm your vehicle’s year, model and trim before ordering.

Installation notes

Carrier replacement usually involves removing the ring and pinion, so a professional gear setup is recommended for any gear ratio change.

What’s included

The carrier is the only item in the package. Confirm the ring and pinion gears, bearings and shims before ordering, since they may be needed for your gear change.

Fitment

VehicleYearsTrims
Jeep Cherokee (XJ)1987–2001Base, Briarwood, Chief, Classic, Country, Laredo, Limited, Pioneer, SE, Sport
Jeep Comanche1987–1992Base, Chief, Eliminator, Laredo, Pioneer
Jeep Grand Cherokee (WJ)1999–2004Laredo, Limited, Overland, Special Edition, Sport
Jeep Grand Cherokee (ZJ)1993–19985.9 Limited, Base, Laredo, Limited, Orvis, SE, TSi
Jeep Grand Wagoneer (SJ)1987–1991, 1993Base
Jeep Liberty (KJ)2002Limited, Renegade, Sport
Jeep Wagoneer (SJ)1987–1990Base, Limited
Jeep Wrangler (LJ)2004Unlimited
Jeep Wrangler (TJ)1997–2004SE, Sahara, Sport, X
Jeep Wrangler (YJ)1987–1995Base, Islander, Laredo, Renegade, Rio Grande, S, SE, Sahara, Sport

Use “Select your vehicle” at the top of the page to check this part against your vehicle.

Questions & Answers

Will this Omix-Ada Dana 35 carrier fit a 1987–1995 Jeep Wrangler YJ?

Yes. The Jeep Wrangler (YJ) from 1987 to 1995 is on the manufacturer list with several trims. Confirm your vehicle's year, model and trim before ordering.

What is part number OAI16503.40?

OAI16503.40 is Omix-Ada's Dana 35 differential carrier, also titled 16503.40. Use the part number when you compare it with a carrier you already own or a catalog entry for your axle.

Do I need a new carrier if I change gear ratios?

It may be needed, depending on the gear ratio change. Check your ring and pinion setup and carrier fit before buying, since the answer depends on the swap you plan.

Does this carrier include gears or bearings?

The carrier is the only item in this package. Confirm the ring and pinion gears, bearings and shims before ordering, and check the package contents against your installation before starting.

How do I know if the existing carrier is damaged?

Look for cracks around the bearing bores, metal flakes in the gear oil, and signs of heat such as discoloration. Check bearing seats for wear or spin marks, since a worn seat can cause the new bearings to fail early. Replace the carrier if these signs are present.

Should gear oil be changed when installing a new carrier?

Yes, fresh gear oil is a sensible step once the new carrier is installed, because old oil can carry metal from the previous gears. Fill to the level appropriate for your axle and check for leaks during the first drive.