Overview
The Warn 9.5XP Self-Recovery 9,500 lb winch, part number 68500, is a 12V winch with a rated line pull of 9500 lbs. (4310 kgs.) on a single line, built for trucks and SUVs facing demanding off-road recovery.
The 9.5XP uses a high output parallel series wound 6 hp motor and a 3-stage planetary geartrain with a 156:1 gear ratio. Full-face contact drum seals and motor and end housing gaskets are designed for water resistance, and the continuous-duty control pack is built for difficult pulls.
Key features
- Rated line pull of 9500 lbs. (4310 kgs.) single-line
- 12V, 6 hp high output parallel series wound motor
- 3-stage planetary geartrain with a 156:1 gear ratio
- Full-face contact drum seals and motor and end housing gaskets
- Continuous-duty control pack
- Remote with a 12′ (3.7m) lead, S2 elements and integrated flashlight
- Roller fairlead with 100′ of 5/16 wire rope
Cooling and duty cycle
A high output motor warms up quickly during a long pull, and the heat ends up in the housing and the control pack. Allow the winch to cool between recovery attempts, especially on hot days. Avoid running the motor at stall for extended periods, since that builds heat fast and can shorten brush and armature life.
Good cable management also helps the winch last. Spool the cable tightly and evenly, and keep the drum clear of mud and grit that can work into the wraps. Lubricate the hook and fairlead periodically so the cable slides without friction, and replace the cable when kinks or broken strands appear.
- Let the motor cool between recovery attempts
- Avoid long stall periods under load
- Keep the cable spooled tight and clean
Specifications
| Brand | Warn |
|---|---|
| Part number | 68500 (12V) |
| UPC | 12748685005 |
| Rated line pull | 9500 lbs. (4310 kgs.) single-line |
| Motor | 12V 6 hp, High Output Parallel Series Wound |
| Remote control | Remote, 12′ (3.7m) lead, S2 elements, integrated flashlight |
| Geartrain | 3-stage planetary |
| Gear ratio | 156:1 |
| Lubrication | Aeroshell #17 |
| Clutch (free spooling) | Sliding ring gear |
| Brake | Automatic direct drive cone |
| Wire rope | 100′, 5/16 diameter (30m, 8mm diam.) |
| Fairlead | Roller |
| Recommended battery | 650 CCA minimum for winching |
| Battery leads | 2 gauge, 72 (1.83m) |
| Finish | Chromate with high-gloss dark gray powder coat |
| Drum diameter/length | 2.5/9.0 (6.4cm/23cm) |
| Weight | 87 lbs. (39.5 kgs.) |
| Line type | Cable |
Vehicle fitment
The 9.5XP is a universal fit winch and is not built for one particular truck or SUV. Check the mounting position, the 12V electrical system and the remote lead routing against your vehicle before installing.
Confirm your vehicle’s year, model and trim before ordering.
Installation notes
Stand clear of the cable and hook while the winch is under load. Spool the 100′ cable evenly, and keep the remote lead clear of the drum. Pair the winch with a battery rated at 650 CCA minimum for winching, and size the wiring with 2 gauge battery leads, 72 in (1.83m) long.
What’s included
The specifications list the winch with 100′ of 5/16 wire rope, a roller fairlead and a remote with a 12′ (3.7m) lead, S2 elements and integrated flashlight.
Not included: A 650 CCA battery for winching and mounting hardware are not part of the package.
